The objective of conceptual engineering studies is to evaluate the
technical and economic feasibility of any proposed project. Conceptual
engineering studies include the following:
Preliminary Feasibility Study
The objective of a Preliminary Feasibility Study is to formally
present an analysis of the predicted technical, economic and financial
viability of a project and to estimate costs to a precision of plus or
minus thirty per cent.
Feasibility Study
If the client is satisfied that the preliminary feasibility study
provides an optimistic scenario, then more accurate design criteria are
established to update the report to a feasibility study with cost
estimates developed to an accuracy range of fifteen to twenty five
percent.
Definitive Study
When the Feasibility Study passes the client's internal corporate
project investment criteria, a Definitive Project Study is produced
which predicts capital and operating costs to an accuracy range of ten
to fifteen per cent.
Bankable Document
The final step is the preparation of a Bankable Document which
requires the actual facilities and equipment accurately specified, some
detailed design completed and cost estimates established from
competitive vendor quotations. The project costs established for the
Bankable Document are used for Project Management Budget Control and
have an accuracy of plus or minus ten percent.
Preliminary Feasibility Study
The Preliminary Feasibility Study is basically a low budget
investigatory document largely based on assumed data for the proposed
project and utilising the in-house information available from similar
projects undertaken by METS.
The objective is to establish the technical and financial viability
of the proposed project with sufficient accuracy for the client to
justify proceeding to a full feasibility study.
Feasibility Study
The Feasibility Study document will require the provision of those
services necessary to investigate the technical, economic and financial
viability of the project to a Type 2 estimate designation.
The scope of the feasibility study document would include:
- Development of the mine over its proposed life in qualitative and quantitative terms
- Investigation of the required process covering conception, configuration and sizing
- Investigation of the required infrastructure and support facilities
- Investigation into the anticipated interaction with government and environmental protection agencies
- Review and evaluation of data provided by the client
- Procurement of documentation from third parties, eg. relevant government publications and maps
- Preparation of statements on technical aspects of the following project areas for formal review by the client:
- Mine process plant
- Infrastructure
- Support facilities
- Logistics
- Environmental impact
The Feasibility Study document will include the following information:
- Evaluation and review of available geological and hydrological reports
- Recommendation
as to mine development including phasing of development, envisaged ROM
grade, capital equipment and manning levels required
- Recommendations for the process plant in the following format:
- Flow diagram
- Material and water balances
- Equipment list (major items) together with budget quotations
- General arrangement plan and elections of process plant to scale 1:100
- Infrastructure requirements including ancillary buildings, roads, drainage, tailings disposal
- General arrangement drawings of infrastructure layout
- Support facilities, eg. supply of water in various qualities, electricity, accommodation requirements
- Electrical system (single line diagram)
- Logistics of supply materials, equipment and manpower to site which includes an investigation of transport modes
- Identification
of strategic decisions required, eg. early ordering of long delivery
items, early starts to opening of negotiations for right-of-way
dispensation etc.
- Estimate of capital and operating costs including a
preliminary discounted cash flow analysis (if requested by the client -
all costs to include transport and commissioning costs, fees and all
management costs except for client's own costs)
- Preliminary programme for carrying-out the project
Definitive Study
The scope of work for the Definitive Study would be dependent on
the recommendations of the Feasibility Study and the client's
instructions with respect to those recommendations.
The work plan to produce a Definitive Study Report would be as follows:
- Formally receive from the client, comments on the
Feasibility Study Report together with directives relative to the
manner and preparation of the Definitive Study Report
- Receive from the client requirements for the presentation of financial data
- Review
and evaluate all existing data and concepts contained in the
Feasibility Study and obtain client approval for any additional data or
concept changes that should be incorporated into the new project plan
- Optimise
the basic concepts contained in the Feasibility Study, particularly
with regard to production level, manpower requirements, equipment
selection and sizing, plant layout, facilities and infrastructure
- Finalise the process flow sheets material balances and control philosophy
- Review laboratory facilities
- Evaluate and review mine, process plant and services operations
METS would provide management supervision of personnel and consultants
in the various disciplines on an as required basis, together with
appropriate support facilities, to enable the Definitive Study to be
prepared. The study would extend the conceptual plan developed during
the Feasibility Study to the levels detailed above and would include as
a minimum:
- Design criteria
- Equipment lists
- Process description
- General arrangements and outline drawings
- Capital and operating cost estimates
- Project schedule
- Specifications
- Recommendation for implementation
Bankable Document
The Bankable Document provides a detailed technical and financial
analysis of all aspects of the project for submission by the client to
financial institutions. It is implicit in the preparation and use of
the document that it will provide the control budget for both
construction and long term management of the project. The document will
normally provide a comprehensive analysis of the project based on the
broad categories or combination of categories indicated below and would
include those portions of the Definitive Study which were directly
relevant or which required greater definition or expansion, generally
as indicated over:
Geomorphology / Hydrology
- Describe site-location climatic conditions, land forms hydrology
- Prepare water management plan in particular consider site release of waters, run-off, extraction permits, plant usage
Environmental
- Define environmental constraints
- Provide environmental impact assessments and reports
- Describe environmental safe guards
Geology
- Provide geological study and delineate extent of ore bodies
- Define extent and type of ore reserves
Mining
- Provide detailed mining plan including production rates, grade control, equipment, budgets and schedules
Process
- Describe process, include design, criteria, flowsheets,
material balances, process instrumentation and controls, equipment
lists and facilities
- Provide general arrangement drawings,
architectural and structural elections, mechanical layouts, piping and
electrical outlines
Infrastructure
- Determine communications, power and water requirements and intended method of supplying the project
- Review accommodation requirements and proposals
- Investigate all transportation requirements including staff transportation during operations
- Define need for rail lines, airstrips, permanent and temporary access roads etc
- Provide tailings treatment philosophy including requirements for dams, liners, overflows reclamation and pipe lines
- Advise on warehousing, maintenance facilities, administration, first aid, security, laboratory facilities and staff amenities
Construction
- Report on contractual arrangements for the construction process and provide control documentation
- Provide
analysis of construction process, ie. construction packages,
procurement, construction schedules, site procedures, QA/QC and
contracts management
- Identify long lead and critical path items and provide expediting schedules
- Provide anticipated manning levels
- Define safety and industrial relations policies and dispute handling procedures
- Supply basic specification and contractual documentation
Operations
- Prepare operations philosophy
- Provide manning levels for all areas including administrative, mining, maintenance and laboratories
- Indicate requirements for personnel training
- Identify all permits required from statutory authorities
Financial
- Prepare capital cost and operating budgets for the overall project to a + 10 % accuracy
- Provide economic evaluations, anticipated cash flows and sales forecasts
- Identify risk areas and levels of confidence
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